Composite has revolutionized the world of terraces since its beginnings around twenty years ago. Composite combines the appeal of natural wood with the durability of modern engineering, becoming a favorite among homeowners and builders.
How are composite decking made?
The main manufacturing process for composite decking is extrusion. It is a forming process in which raw materials are mixed and forced through an opening (or die) to create a product that maintains a relatively consistent size and shape. The opening matches the size and shape of the deck board and the process solidifies the desired shape and size. Fiberon, our trusted composite wood brand, uses this method for the production of its composite and PVC boards.
What are composite decking made from?
The composition of composite terraces generally includes:
- Wood fibers: These are often made from reclaimed or recycled wood, which makes the composite environmentally friendly.
- Plastic resins: High-density polyethylene (HDPE), polyvinyl chloride (PVC), or a combination of the two are commonly used to bond wood fibers.
- Additives: Various additives such as UV stabilizers, color pigments and mold inhibitors are mixed to improve the performance and appearance of the composite.
Equal parts wood and plastic fibers are mixed with pigments, ultraviolet inhibitors and borate preservatives, then usually heated and extruded. The texture is embossed onto the hot surface before it cools.